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Waterborne Coatings Formulation: Solve Gloss, Pigment and Durability Challenges

Waterborne Coatings Formulation: Solve Gloss, Pigment and Durability Challenges
Language: English
Length: 90 min
Sep 04, 2025 03:00 PM
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Course Description

Eliminate gloss inconsistencies, pigment flocculation, and weak durability in waterborne coatings. Achieve stable dispersion, optimized film formation, and long-term performance by mastering binder selection, rheology control, and advanced resin technologies.


In this course, coatings expert Artur Palasz will equip you with the tools to overcome formulation roadblocks and develop waterborne coatings that excel in appearance, durability, and regulatory alignment.


  • Achieve consistent gloss by optimizing binder selection, pigment dispersion, and film formation.
  • Enhance durability and performance through advanced resin selection, coalescing agents, and UV resistance strategies.
  • Navigate certification and regulatory requirements while balancing VOC compliance with coating performance.
Intermediate
Level
Artur Palasz
Artur Palasz
0 courses

Dr. Artur Palasz is an expert in waterborne coatings formulation with over 20 years of experience leading the R&D efforts at Spektrochem Coatings Lab. He specializes in architectural, wood, and direct-to-metal (DTM) coatings, helping global raw material suppliers across the US, Europe, and Asia develop and optimize high-performance waterborne technologies. At Spektrochem, he oversees comprehensive lab testing—from gloss retention and film formation to pigment dispersion, scrub resistance, and weathering—using ASTM-based methods tailored for real-world performance.

As an international speaker and published scientist, Dr. Palasz brings a rare combination of formulation know-how and market-driven insight. He has presented at major conferences including the American Coatings Show, European Coatings Show, and the Waterborne Symposium, and his work appears in leading journals such as PCI Magazine, CoatingsTech, and European Coatings Journal.

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Why should you view this course?

Waterborne coatings are a key strategy for reducing VOC emissions and achieving sustainability goals but formulating them to meet performance expectations is a complex challenge. Many formulators struggle with gloss inconsistencies, pigment flocculation, poor durability, and surface defects, which can lead to coatings that fail in real-world applications. Without the right approach, issues such as improper binder selection, unstable pigment dispersion, and inadequate rheology control can compromise both product quality and compliance with regulatory standards. 

  

This course is designed to help you overcome these challenges with a deep dive into formulation strategies that ensure stable dispersion, optimized film formation, and long-term durability. Join this course to: 

  1. Eliminate Gloss Inconsistencies and Achieve Uniform Film Formation – Master the impact of binder selection, pigment compatibility, and application techniques to create coatings with consistent gloss and flawless appearance.

  2. Enhance Coating Durability and Performance – Strengthen resistance to abrasion, chemicals, and environmental stress with advanced resin technologies and optimized formulation strategies.

  3. Ensure Compliance with Regulatory Standards – Formulate coatings that meet VOC limits, sustainability certifications, and eco-labeling requirements without sacrificing performance.

  4. Stay Ahead with the Latest Innovations – Explore cutting-edge advancements in bio-based resins, low-VOC technologies, and sustainable formulation trends shaping the future of waterborne coatings.

Who should join this course?

  • Formulators developing waterborne coatings.

  • R&D Scientists looking to enhance durability, gloss, and pigment stability in their formulations.

  • Product Development Teams navigating VOC compliance and certification requirements.

  • Technical Professionals eager to stay ahead of emerging trends and technologies in waterborne coatings.

  • This course is suitable for intermediate level proficiency
    Intermediate
Questions you will be able to answer after this course:

  1. Why is my gloss level inconsistent across batches or surfaces?

  2. How can I prevent pigment flocculation or poor dispersion in my Waterborne formulation?

  3. Why is my waterborne coating drying too slowly or developing defects during drying?

  4. How can I reduce foam or improve leveling without sacrificing other properties?

Course Outline

Introduction: Overview and Objectives 

  • Purpose of the course: Why waterborne paints are essential in today’s market. 
  • Key challenges: 
  1. Gloss inconsistencies. 
  2. Poor pigment dispersion. 
  3. Durability shortcomings. 
  4. Texture defects. 
  5. Certification complexities. 

Solving Inconsistent Gloss Levels 

  • Key challenges: 
  1. Causes of dull or uneven finishes. 
  2. Impact of binder and pigment selection on gloss. 
  • Core concepts: 
  1. Role of binder compatibility and film formation. 
  2. Importance of particle size optimization. 
  • Actionable strategies: 
  1. Selecting high-performance binders and additives. 
  2. Application techniques for achieving consistent gloss.

Mastering Pigment Dispersion 

  • Key challenges: 
  1. Flocculation, agglomeration, and poor color consistency. 
  • Core concepts: 
  1. Pigment wetting and stabilization in waterborne systems. 
  2. Role of dispersing agents in achieving long-term stability. 
  • Actionable strategies: 
  1. Choosing the right dispersing agents. 
  2. Optimizing milling and dispersion techniques. 
  3. Preventing re-agglomeration through pH and resin balance. 

Enhancing Durability and Performance 

  • Key challenges: 
  1. Weak resistance to abrasion, chemicals, and weather. 
  • Core concepts: 
  1. Importance of advanced resins and crosslinkers. 
  2. Coalescing agents for better film strength. 
  • Actionable strategies: 
  1. Using acrylic, polyurethane, or hybrid resins for better performance. 
  2. Improving UV resistance and long-term durability. 
  3. Testing and validating durability in formulations. 

Addressing Texture and Surface Defects 

  • Key challenges: 
  1. Defects like orange peel, uneven coatings, and poor leveling. 
  • Core concepts: 
  1. Role of rheology modifiers in controlling texture. 
  2. Drying conditions and application techniques affecting surface quality. 
  • Actionable strategies: 
  1. Fine-tuning additives and modifiers to control flow and leveling. 
  2. Adjusting drying parameters for smoother finishes. 

Meeting Certification and Regulatory Requirements 

  • Key challenges: 
  1. Achieving VOC compliance without sacrificing performance. 
  2. Navigating regulatory and certification requirements. 
  • Core concepts: 
  1. Importance of low-VOC and VOC-free technologies. 
  2. Aligning formulations with eco-labeling and sustainability goals. 
  • Actionable strategies: 
  1. Simplifying the certification process (e.g., LEED, REACH, EU Ecolabel). 
  2. Balancing eco-friendliness with performance. 

Trends and Future Innovations 

  • Recap of practical solutions to gloss, dispersion, durability, texture, and certification challenges. 
  • Emerging trends in bio-based materials and sustainable technologies. 
  • The evolving regulatory landscape and how to stay ahead. 

 

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Prerequisites for this course

It would be beneficial to have some prior knowledge of:

  • General principles of formulating coatings, including the roles of various components such as binders, pigments, and additives.
30 min Q & As for this course
Interact directly with your tutor and clarify your doubts
  1. 30 mins per session for Questions and Answers
  2. Clarify your doubts.
  3. If your questions are not answered, dont worry you will recieve tutor’s reply via email after sessions.
Waterborne Coatings Formulation: Solve Gloss, Pigment and Durability Challenges
€299
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